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ROTATIONALLY MOLDED PLASTIC HOUSING REPLACES CONCRETE IN STORMWATER MANAGEMENT SYSTEM TO CUT WEIGHT, CUT PARTS, SPEED INSTALLATION
Now Fresh Creek Technologies Can Meet Lower Price Point And Target New Markets
Pre-Engineered Design Cuts Costs Up To 50% vs. Concrete
Fresh Creek Technologies, Inc., Cedar
Grove, NJ, had taken the wastewater industry by
storm with its Netting TrashTrap® systems for
capturing floatable trash and debris before it
could disrupt a sewer system or pollute
waterways. But when the company wanted to tap
opportunities for its systems in the low - flow
(1 to 5 cfs (cubic feet per second) stormwater
market, National Sales Manager Walter Trnka knew
their large, system designs that are specified to
handle the high flow rates of combined sewer
overflow (CSO) from municipal and industrial
wastewater facilities would be far too costly and
cumbersome. Trnka needed a lower cost solution
for managing lower flow rates. That's when he
turned to the engineers at the plastics design
and manufacturing firm Meese Orbitron Dunne Co.
(MOD), Madison, Ind. (www.Rotomolding.com).
Working with Trnka's concept for a pre-engineered
unit that replaces competitive concrete units
with plastic, MOD engineers designed and
developed a solution using advanced 3-D modeling.
The sleek design eliminated a weighty concrete
vault, concrete cover and stainless steel doors
in favor of a compact housing that is
rotationally molded in a single, durable piece of
polyethylene (HDPE), with a manhole cover for
access. Recently unveiled as the TRASHMASTER™
Net Capture System, the new housing costs as much
as 50% less to produce than a comparable unit in
concrete, weighs 400% less and can be installed
in a day using on-site equipment, versus up to a
week using heavy lifting equipment. It fits pipe
up to 24 inches in diameter and can be installed
to a depth up to 10 feet. To help speed
installation, MOD preassembles the unit with
custom engineered pipe couplings, framing and
other internals and ships it directly to the job
site complete and ready to install. "The
TRASHMASTER™ system makes it feasible for any
municipality or commercial, industrial or
multi-family residential developer to reduce
water pollution without breaking the budget,"
says Mr. Trnka. "It's only cost-effective because
of rotational molding. MOD has been an ideal
partner in its design, development and manufacture every step of the way."
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